Concrete Decking · Concrete Spacer · Concrete Cover Block
First in Indonesia
K-500 Standard
Concrete Compression Test Report · Laboratory

BDI Concrete Decking

Maintaining rebar position & concrete cover as designed.
Small Part. Big Impact.
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What is Concrete Decking?

A small component, a big impact

Concrete decking — also called a concrete spacer or concrete cover block (locally known in Indonesia as tahu beton) — is used to support rebar so it stays in position and maintains the correct concrete cover distance during concrete casting.

Why is concrete cover important?

Concrete decking keeps the rebar from touching the formwork or base surface directly, so the concrete can properly cover the rebar. Concrete cover protects the rebar from the environment, corrosion, and heat — while also preserving the strength and lifespan of the building.

BDI doesn't just sell "concrete decking". BDI keeps the concrete cover exactly as designed — with 4 models, 25 size variants, and tested compressive-strength quality.

"Concrete decking is not just a rebar prop. It helps maintain rebar position, concrete cover, and execution consistency."
If the Worker Asks
"What is concrete decking for?"
To support the rebar so its position stays correct and the concrete cover is right when cast.
If the Foreman Asks
"Why not just use stones, tile fragments, or make your own?"
Because concrete decking is specially made as a spacer, with more consistent size and shape. It is strong and won't easily break when stepped on by workers.
If the Engineer Asks
"What is its technical function?"
As a spacer to maintain rebar position and help achieve the clear cover per design and project requirements.
BDI Products

Four models, many sizes

From horizontal rebar to shear walls — choose the model that fits your application needs.

4+
Product models
25
Size variants
K-500
Tested compressive strength
2
Production locations (Bekasi & Klaten)
4 basic shapes of BDI concrete decking: Multi, Single, Round, Wired
4 Basic Shapes Provided by BDI
M

Multi

Model with an interlock system that keeps the rebar position more stable. Suitable for slabs / floor plates and layered applications.

S

Single

A practical, versatile single model for various rebar positions.

R

Round

A round model for cover needs on specific elements with a precise shape.

W

Wired

Model with binding wire — typically used on shear walls and installations that require a strong tie.

FAQ

59 questions, answered thoroughly

From field workers to large-project procurement officers — choose according to your role.

A For Workers & Field Crew

What is concrete decking (concrete spacer / concrete cover block)?
Concrete decking — also called a concrete spacer or concrete cover block — is used to support rebar so it stays in position and maintains the required concrete cover distance during concrete casting. Cover requirements are defined by standards such as SNI 2847:2019 (Indonesia), ACI 318, and Eurocode 2 (EN 1992-1-1).
What is its function?
It keeps the rebar from touching the formwork or base surface directly, so the concrete can properly cover the rebar.
Why shouldn't rebar directly touch the floor or formwork?
Because the rebar position must have sufficient concrete cover. Concrete cover protects the rebar from the environment and the risk of corrosion.
Can I use stones, wood, bricks, or ordinary concrete chunks?
In practice people often do, but the result may not be precise, stable, or suited to the required concrete cover. For work that requires quality control, use a spacer specifically designed for that application.
Why use concrete decking with a specific compression test value?
Because its shape and size are specially made to support rebar and maintain the concrete cover distance consistently. Rebar spacers must also be strong — testing ensures the product's compressive strength, so it is safer, more stable, and less likely to break during concrete casting.
How is it installed?
Place the concrete decking under or beside the rebar as needed, then make sure the rebar sits stably before concrete casting.
If the rebar is heavy, can the concrete decking break?
Size and type selection must match the rebar and job conditions. Don't only look at the shape — pay attention to material quality and load capacity.

B For Foremen

How do I determine the concrete decking size?
The basis is the required concrete cover in the working drawings/specifications, not simply field habits.
Why must the concrete decking size be precise?
Because a difference of a few millimeters can affect rebar position. Consistent spacers make the work easier to control.
Is one type of concrete decking enough for all work?
Not always. Rebar conditions, position, structural element, and cover requirements can differ.
What are the advantages of using multiple models?
The model can be matched to the application: horizontal rebar, vertical rebar, specific structures, or different installation needs.
What should be checked before concrete casting?
Make sure the rebar is in the correct position, there are enough spacers, they are stable, not easily displaced, and the cover matches the working drawings.
What if the concrete decking shifts when workers walk over the rebar?
That's why it's important to use stable spacers and re-check before concrete casting.

C For Small Contractors & Builders

Does concrete decking really affect the work result?
Yes. Spacers help maintain rebar position and concrete cover. Correct rebar position is an important part of structural execution quality.
What's the difference between ordinary concrete decking and tested products?
The main differences are material consistency, dimensions, strength, and quality control.
Why not choose based only on the cheapest price?
Because a spacer's value isn't just its price per piece. More important are function, consistency, ease of installation, and job risk.
How do I calculate the number of concrete decking needed?
It depends on element type, rebar size, spacer spacing, and execution method. For project work, the requirement should be determined based on the work method.
Is BDI available in many sizes?
Yes. BDI provides 4 models in various sizes, so selection can be matched to job requirements.

D For Homeowners / Retail Consumers

I'm building a house. Do I need concrete decking?
If you use reinforced concrete structures, spacers help maintain rebar position and concrete cover during casting.
Isn't it enough to use stones, brick fragments, tile fragments, or make my own?
Stones may seem practical, but their shape, size, and stability aren't always consistent. Concrete spacers are specially made for that function.
Does concrete decking make a house stronger?
Concrete decking doesn't directly add structural strength. Its function is to help maintain rebar position and concrete cover per design requirements.
So what is the final benefit for homeowners?
Rebar work becomes more controlled and helps execute the structure according to drawings and specifications.

E For Architects, Civil Engineers & Engineers

Why should architects/civil engineers pay attention to concrete decking?
Because small construction details can affect the final quality. Concrete cover relates to rebar protection, durability, and execution quality.
Does the concrete decking shape affect structural design?
Not the structural design directly. But spacer selection must support the rebar position determined in the design.
Is a spacer part of quality assurance?
It can be part of execution control, especially to ensure rebar position and cover are achieved consistently.

F Professionals — Civil & Structural Engineers

What is the relationship between concrete decking and concrete cover?
Concrete decking acts as a spacer that helps maintain rebar position so the planned clear cover is achieved.
Why is concrete cover important?
Concrete cover protects the rebar from the environment that can trigger corrosion and also provides protection against heat/fire.
Is the concrete decking size the same as the concrete cover size?
Not always. The spacer size is chosen based on rebar position and the cover required for that element. The reference is the working drawings and project requirements.
Does concrete decking determine the concrete cover thickness?
Spacers help maintain that distance. The cover value is determined by the design, specifications, and applicable requirements.
Is a larger cover always better?
Not automatically. Cover must meet design requirements and environmental conditions. Both too little and not per design should be avoided.
What determines the cover requirement?
Among others: element type, environmental conditions, design requirements, and the standards used in the project.
Which standards does BDI refer to?
BDI follows SNI 2847:2019 (Indonesia), equivalent to ACI 318 (Building Code Requirements for Structural Concrete) and Eurocode 2 (EN 1992-1-1). For cover tolerances, refer to ACI 117. BDI products suit projects referencing any of these standards, depending on the design documents.

G For Supervisors & QC

What should be checked on concrete decking?
At minimum check type/model, dimensions, physical condition, material strength/quality, quantity, and suitability with the work method.
What is the risk if there are too few spacers?
Rebar can shift more easily or lose its planned position during work and casting.
What is the risk if spacers are unstable?
Rebar position can change before or during casting, so the expected cover is not achieved.
Should spacers be checked before casting?
Highly recommended. Final inspection of rebar and spacers before casting is an important part of execution control.
What should be recorded in QC?
Spacer type and size, quantity, installation area, installation condition, and inspection results before casting.

H For Large Contractors & Project Managers

Why should spacers be part of the project work method?
Because spacers are part of rebar installation. If not controlled, rebar position and cover are hard to maintain consistently.
Can using spacers reduce the risk of rework?
Proper spacer use helps reduce the risk of rebar position changes during execution. But final quality still depends on the entire construction process.
What's more important: price or consistency?
For projects, consistency matters more than unit price. Consistent products make work easier to predict and control.

I For Consultants & Professionals

Is concrete decking a structural component?
No. Spacers are not designed to replace the function of rebar or structural concrete. Their function is to help maintain rebar position and cover.
Can spacers guarantee a corrosion-free structure?
No. Spacers help achieve the planned cover, but corrosion resistance depends on many factors: concrete quality, cover, permeability, environmental conditions, curing, and other construction details.
Should spacer compressive strength be considered?
Yes, especially when spacers bear load from rebar and construction activity. Spacer quality and capacity must match the application.
What does K-500 mean on BDI?
K-500 refers to the product's concrete compressive strength class/claim based on the testing performed. For project documents, use the relevant test report/certificate as the basis for verification.
Should all projects use the same concrete decking?
No. Spacer selection follows design needs, element type, execution method, project conditions, and technical specifications.

J Infrastructure Officials / Procurement / Owners

Why should such a small component matter in a large project?
Construction quality isn't determined only by main materials. Small details that affect rebar position also contribute to execution quality. Concrete decking is a small part, with a small price, but it ensures protection for a construction of very great value.
What should you request from a supplier?
Product specifications, sizes, materials, relevant test data, quality control, and supply capability per project needs.
What are the advantages of using a supplier with many sizes?
Procurement becomes simpler and product selection can be matched to various applications within one project.
Can local products be used for professional projects?
Yes, as long as they meet the technical, quality, documentation, and project specification requirements.

K Questions Specifically About BDI

What are the advantages of BDI Concrete Decking?
BDI offers 4 models and various sizes, focusing on product consistency, ease of application, and concrete cover needs. Laboratory compression tests are conducted periodically.
What are the BDI models?
Multi, Single, Round, and Wired.
How many sizes are there?
BDI has 25 size items/variants for various application needs.
Where is BDI produced?
BDI has production locations/workshops in Bekasi and Klaten.
Can I buy in small quantities?
Yes, depending on availability at the nearest agent or sales channel.
Can it be used for large projects?
Yes. Project needs can be consulted based on job type, specifications, sizes, and required volume.
How do I get size recommendations?
Tell us the job type, structural element, cover requirement, and rebar size. The BDI team can help direct you to the right product choice.

L For International Buyers & Importers

What is the clear cover tolerance per ACI 117?
ACI 117 (Specification for Tolerances for Concrete Construction and Materials) typically allows a tolerance of -3/8 in (about -10 mm) on the specified clear cover, with no upper limit on the cover itself. Exact values depend on the member type and project specification. BDI spacers are produced in precise, consistent sizes to help keep cover within tolerance.
How does concrete cover improve fire resistance and durability?
Concrete cover shields the rebar from fire, corrosion, and aggressive environments. Correctly placed cover slows heat transfer to the steel during a fire and extends the time before the rebar reaches critical temperature. It also reduces corrosion risk and lengthens service life. Both ACI 318 and Eurocode 2 set minimum cover values based on fire resistance and exposure class.
How do I source concrete spacers from Indonesia?
Contact BDI via WhatsApp or email with the models, sizes, quantities, and destination you need. We will reply with a quotation, minimum order quantity (MOQ), and lead time. BDI ships within Indonesia only — nationwide from our production sites in Bekasi and Klaten. For international buyers, we can help coordinate local handling or freight-forwarding, but delivery is domestic.
BDI Concrete Academy

Concrete construction vocabulary

The goal isn't to become an engineer — but so you can speak with engineers in their language. Complete with international equivalents (ACI, Eurocode, JIS, KS, GB).

Concrete Cover
Concrete Cover

The distance between the concrete surface and the outer surface of the rebar. Its function is to protect the rebar from corrosion & fire, maintain strength, and extend the building's lifespan.

Equivalent: Concrete Cover (US/EU/JP/KR) · 混凝土保护层 (CN). BDI keeps the concrete cover exactly as designed.
Rebar
Reinforcing Bar

Steel bars inside concrete to resist tensile forces — because concrete is strong in compression but weak in tension.

International: Reinforcing Bar / Rebar.
Slab
Floor Slab

A flat concrete element: house floors, building floors, concrete roof decks.

Typically uses Multi or Single.
Beam
Beam

Carries loads from the slab, then transfers them to the columns.

Column
Column

A vertical element. Carries loads from the beams, then transfers them to the foundation.

Pile Cap
Pile Cap

Connects several piles into one unit.

Shear Wall
Shear Wall

A structural wall that resists earthquakes.

Typically uses Wired Concrete Decking.
Durability
Structural Durability

How long the building stays in good condition. The engineer's target is not just strong, but also durable.

Crack
Crack

There are many types of cracks. A crack ≠ building collapse, but it must be analyzed.

Shrinkage
Concrete Shrinkage

Concrete shrinks as it dries — normal, but excessive shrinkage can cause cracking.

Honeycomb
Honeycomb

Occurs when concrete isn't fully compacted, usually due to insufficient vibration, segregation, or leaking formwork.

Corrosion
Rebar Corrosion

The engineer's biggest enemy. When concrete cover is too thin: water gets in, rebar rusts, the building deteriorates.

This is the direct connection to BDI.
Compressive Strength
Concrete Compressive Strength

Written as fc' or K — for example K250, K300, K500. The higher it is, the stronger against compression.

Ready Mix
Ready-Mix Concrete

Concrete delivered by truck mixer.

K500
Compressive Strength Class

In Indonesia, K500 means a compressive strength of about 500 kg/cm² — equivalent to ±41 MPa (megapascal).

Concrete Decking
Concrete Decking

Also called Concrete Spacer or Concrete Cover Block. Its function is to maintain concrete cover.

Interlock
Interlocking

A feature of the Multi product. The interlock keeps the rebar position more stable.

Cover Thickness
Concrete Cover Thickness

For example 20 mm, 25 mm, 40 mm — per the working drawings.

SNI 2847
Structural Concrete Requirements

The Indonesian standard for structural concrete — equivalent to ACI 318 (America) and Eurocode 2 / EN 1992-1-1 (Europe). Cover tolerances: ACI 117 · Japan: JIS/AIJ · Korea: KDS · China: GB 50010.

💡 Bonus — the right language in the right forum

In engineering forums, use the technical terms Concrete Cover Block, Concrete Spacer, or Concrete Decking. The product is locally known in Indonesia as tahu beton — that name is perfectly good for communicating with workers, foremen, and the local market, but when talking to civil engineering lecturers, structural consultants, or large contractors, use the technical terms.

Ready to protect the quality of your structure?

Tell us the job type, structural element, cover requirement, and rebar size — the BDI team will help direct you to the right product choice.

Contact via WhatsApp
📦 Shipping throughout Indonesia WhatsApp: 0858-9000-0630 Email: info@bdibetondecking.com